60,000 sq ft Dedicated to Fabricating Large and Complex Weldments

Heavy Fabrication

Unmatched Expertise in Large Format Metal Fabrication

Schaffer Manufacturing offers comprehensive large format metal fabrication. Our 110,000 sq. ft. facility is equipped with cutting-edge technology to fabricate highly technical requirements, ensuring high-quality finished products.

With over 30 years of experience, we streamline project transitions, delivering up to 40% faster turnaround than industry standards. From design and engineering to production, trust us for efficient and top-tier heavy metal solutions.

INDUSTRIES WE SERVE

Comprehensive Heavy Fabrication for a variety of industries

Agriculture
AGRICULTURE
DREDGING AND MARINE
Hardox
HARDOX® STEEL WEAR PLATES
HEAVY EQUIPMENT & IMPLEMENTS
Mining
MINING
Power and Energy
POWER AND ENERGY

Mining

Mining industry components designed for rugged environments...

Agriculture

Agriculture

Agriculture

In the heart of Midwest agriculture, Schaffer Manufacturing offers tailored heavy metal fabrication solutions. Collaborating closely with agriculture OEMs, we optimize designs for manufacturability, functionality, and cost efficiency. As certified HARDOX® fabricators, we specialize in wear-resistant components for agriculture equipment, ensuring durability and performance in every application.


  • Cultivators
  • Harvesters
  • Planters
  • Seeders
  • Dump Carts
  • Tillage Blades
  • Bury Blades
  • Cable-plow
  • Replacement wear parts
Dredging and Marine

Dredging and Marine

Dredging and Marine

We contribute to innovations in dredging systems, enhancing power, production, and durability. Our design and engineering team collaborates on system development, leveraging extensive experience in flotation and buoyancy science to support critical propulsion, excavation, and pumping systems.
Schaffer Manufacturing’s experience in dredging and marine applications includes:


  • Barge Hulls
  • Floating Platforms
  • Booms
  • Ladders
  • Suction Cutters
  • Booster Pump Skids
  • Cutterhead Housing
  • Shrouds
  • Cutter bars
  • Impellers
HARDOX Steel

HARDOX® Steel Wear Plates

HARDOX Steel

Since 1998, we have partnered with HARDOX®, the leading abrasion-resistant (AR) steel for wear plates. At Schaffer Manufacturing, we understand the science of wear and its performance in every type of application. We have extensive design, engineering, and fabricating expertise for tough-duty needs.
As an approved HARDOX® Wearparts Center, we create premium aftermarket replaceable machine wear parts to fit your application, with quick turnover times. Avoid equipment downtime, as time doesn’t stop because a part does.


  • Guaranteed Fit Our CNC-controlled high-definition plasma cutting, and precision machining centers ensure effortless on-site installation of parts.

  • Quality-made replacement wear part products last longer and keep you running at top productivity by reducing equipment downtime.

  • Customized to fit your industry or application. Simply provide a rough sketch of your idea, and we will create precise parts that align with your objectives.

  • We are compatible with all major brands of equipment. If a product is not in our catalog, we can reverse engineer it.

Heavy Equipment

Heavy Equipment & Implements

Heavy Equipment

Precision is crucial in heavy equipment fabrication for Road Construction and Waste & Recycling. From plasma cuts to forming thick steel, Schaffer Manufacturing delivers tailored metal solutions for demanding applications. We streamline projects, from design to production, ensuring top-tier welding and machining quality.

Schaffer Manufacturing's experience in Heavy Equipment and Implements includes:


ROAD CONSTRUCTION AND MAINTENANCE:
  • Asphalt Pavers
  • Asphalt Plant Refurbish/Repair
  • Buckets
  • Loaders
  • Blades
  • Plow Components


WASTE AND RECYCLING:

  • Shears
  • Grapple Components
  • Hoppers
  • Screens
  • Conveyors
  • Sorters
Mining

Mining

Mining

With extensive years of expertise in mining and aggregate wear parts, Schaffer Manufacturing ensures rapid turnaround times. Our insight in fabricating wear parts translates into precision, durability, and cost-effectiveness. As authorized HARDOX® Wear Plate fabricators, we customize wear solutions to meet operator needs, utilizing top abrasion-resistant steel and technical tools like WearCalc™ for optimal performance and lifespan.


Schaffer fabricates wear parts used in a wide range of aggregate and mining applications:

SCREENS
  • Scraping Screens
  • Perforated Side Tension Screens
PLATES
  • Distributor Plates
  • Crusher Cheek Plates
BARS
  • Grizzly Bars
  • Center Hold-Down Bars
LINERS
  • Feed Bed LinersChute Liners
  • Chute Liners
  • Tile Liners
  • Crusher Liners
  • Dump Box Liners
POWER AND ENERGY

Power And Energy

Mining

Building critical components for electric power systems requires a supplier like Schaffer Manufacturing with specialized metalworking expertise. We support power generation OEMs in optimizing supply chain efficiency in performance and costs across various component categories.


  • Minimize costs with our vertically integrated sheet metal fabrication, streamlining the production aspects, from engineering to assembly.

  • Leverage our background in large, welded constructions with Liquid-filled tank fabrication for power transformers.

  • Schaffer ensures smooth project completion with a turnaround time up to 40% faster than typical lead times. Our processes have been developed through our experience in demanding industries such as the mining sector.

“Schaffer turnaround can be up to 40% faster than the 10-week lead times typical for large, heavy fabrication projects.”

CONTACT US TODAY

Leverage our expertise for your project success.

Partner with us and benefit from our extensive toolkit, industry-specific experience, and reliable processes and systems you can trust to convert metal fabrication requirements into product manufacturing wins.

Phone: (715) 825-2424

Address: 109 Industrial Ave, Milltown, WI 54858

  • Monday - Friday 6AM–4:30PM
  • Saturday - Sunday Closed

CONTACT US TODAY

Leverage our expertise for your project success.

Partner with us and benefit from our extensive toolkit, industry-specific experience, and reliable processes and systems you can trust to convert metal fabrication requirements into product manufacturing wins.