Quick-Turn Replacement Solutions for Custom Wear Parts

Hardox® Wearparts Supplier

Our #1 Wear Parts Product: Custom Screen Plates for Mining

QUALITY CONTROL

Designed to deliver consistent performance throughout their lifetime. Quarry and open pit mining operations place high demands on equipment, and our goal is to maximize the wear performance of your machinery. We also offer reverse engineering to meet your specific needs, guaranteeing optimal fit and performance.

Certified Hardox® Wearparts Supplier

Taking on the HARDOX® line of abrasion-resistant (AR) steel plates in 1998 was an easy and crucial decision for Schaffer Manufacturing. With years of experience in designing, engineering, and fabricating wear parts for tough-duty applications, we recognized HARDOX® as the premier AR plate. This showcases our commitment to pushing the limits of precision metal fabrication to keep wear-intensive equipment running.

Hardox® Wearparts Partner for the Mining industry

With over 30 years of experience in fabricating replacement wear parts, Schaffer Manufacturing has gained valuable insights into the aggregate and mining industries. This expertise ensures rapid turnarounds on components known for their precision, durability, and cost-effectiveness. Our engineering team excels at interpreting concepts for replacement shaker screens or cyclones, often working from verbal descriptions, templates, or photos. This allows us to not only meet essential specifications but also improve functionality and optimize manufacturability.

Schaffer Manufacturing uses a large toolbox to fabricate wear parts used in a wide range of aggregate and mining applications:

Grizzly Bars

• Standard Grizzly Bars
• Tungston Carbide Overlay Grizzly Bars
• Grizzly Bar Riser Weldments

Additional/Other

• Log washer paddles (Other – Additional)
• Hoppers
• Chutes
• Tube covers
• Toggle Plates
• Blow Bars

Screen

• Bolt Down Screens
• Side tension Screens

Liners

• Tile liners
• Crusher Side Liners
• Bucket liners
• Chute Liners
• Cone Crusher Liners 

Cheek Plates

• Countersunk Hole Design
• Threaded Hole Design

Tension Rails

• Standard Tension Rails 
• Hardox® Tension Rails 
• Bolt Head Protection Tension Rails 

Grizzly Bars

• Standard Grizzly Bars
• Tungston Carbide Overlay Grizzly Bars
• Grizzly Bar Riser Weldments

Additional/Other

• Log washer paddles (Other – Additional)
• Hoppers
• Chutes
• Tube covers
• Toggle Plates
• Blow Bars

Custom-designed for your application

Because our wear plates combine high hardness, strength, and toughness, they can be used across a variety of applications, including loading, transport, and crushing. At Schaffer Manufacturing, we understand that the “wear physics” of severe-duty operations is critical to matching wear plates to specific applications.

Reliable Solutions for Maximum Productivity

Premium Hardox® Wear Parts: Engineered for Performance, Precision, and Uptime

High Quality Hardox® Wearparts: The consistent properties allows for invariable performance across the lifetime. You can count on high quality performance in your day-to-day operations.

Diverse Screen Applications: Allows for flexible design: a variety of shapes and sizes for a variety of materials and manufacturers. The integrity of the material improves screening efficiency by allowing holes to be placed closer together. We can do any percent of opening and configuration you require.

Fast Turnaround: We lead the industry in turn-time for replacement parts with our REPLACEMENT WEAR PARTS DELIVERED IN 5-7 DAYS from the receipt of the order to when it leaves our manufacturing facility. Our goal is to reduce equipment down-time by getting replacement parts in your hands as quick as possible. We understand the need to optimize uptime to maximize profits at every phase of your operation.
Guaranteed Fit. Every Time. Our CNC controlled high definition plasma cutting and precision machining centers leave our customers assured that the parts will install effortlessly on-site. As an ISO 9001 registered company, we meets or exceeds our customers’ quality requirements on EVERY order.

High Value Product. We only sell premium Hardox® wear plate steel because we want to maximize the value to the end user. Using high quality products means you will experience consistent performance during the wear part lifetime as well as fewer part change-outs which will lead to maximum profits and uptime. We’ve seen the alternative, and, it’s true that you get what you pay for.

Custom to YOUR Industry or Application. Give us a napkin sketch of your idea and we’ll engineer precision parts that meet your goal.
We fit in. Our products fit into all major brands of equipment. If it’s not in our catalog, we can reverse engineer.

More Uptime. Quality made, replacement wear part products last longer and keep you running at top productivity by reducing equipment downtime.

CONTACT US TODAY

Leverage our expertise for your project success.

Partner with us and benefit from our extensive toolkit, industry-specific experience, and reliable processes and systems you can trust to convert metal fabrication requirements into product manufacturing wins.