TIME DOESN'T STOP BECAUSE A PART DOES.

WE HAVE QUICK-TURN REPLACEMENT SOLUTIONS FOR CUSTOM WEAR PARTS.

YOUR Hardox WEARPART PARTNER

for Custom Screen Plates in the Pit and Quarry Mining Industry.

At Schaffer Manufacturing, we make premium, replaceable, machine components that are exposed to high levels of wear.We design, engineer, and manufacture a part to match a specific industrial use or application. Because we understand the “science of wear”, we are able to optimize a wear-part to fit your needs, and our 20+ years of experience allows us to get a high quality replacement part out the door to you faster. 

Quarry and open pit mining operations put high demands on equipment. Our goal is to maximize the wear performance of your equipment and machines.

Schaffer Manufacturing: A Tradition of Innovation

Schaffer Manufacturing has broad experience customizing the Hardox® Wearparts design, engineering, and fabrication to each need. 

PREMIUM QUALITY MATERIAL.

20+ YEARS OF EXPERIENCE.

CUSTOM MANUFACTURING.

 

  WE HAVE ALL OF THAT.


WE HAVE ONE MORE THING THAT SETS US APART.

WE’RE FASTER.

QUICK-TURN REPLACEMENT SOLUTIONS FOR CUSTOM SCREEN PLATES.

Our goal is to reduce equipment down-time by getting replacement parts in your hands as quick as possible. We understand the need to optimize uptime to maximize profits at every phase of your operation.

REPLACEMENT WEAR PARTS SHIPPED IN 5-7 DAYS.

Only 5-7 DAYS from the receipt of the order to when it leaves our manufacturing facility!

" We lead the industry in turn-time for replacement wear plates".

WE ARE YOUR WEAR PART PARTNER FOR THE MINING INDUSTRY.

Quarry and open pit mining operations put high demands on equipment. Our goal is to maximize the wear performance of your equipment and machines.
  • Custom Screen Plates
  • Bolt down perforated plate
  • Tension rails
  • Grizzly bars
  • Crusher main frame liners
  • Tile liners
  • Side tension plates
  • Bucket liners
  • Pan liners for grizzly feeders
  • Cheek plates
  • Center hold down bars
  • Tube covers
  • Log washer paddles
  • Hoppers
  • Chutes

CUSTOM DESIGNED FOR YOUR APPLICATION

Because our wear plates combine high hardness, strength, and toughness, they can be used across a variety of applications, including loading, transport and crushing.

The aggregate and mining insight Schaffer Manufacturing has developed during 20 years fabricating replacement wear parts translates to rapid turnarounds on components that stand apart for precision, durability and cost-to-manufacture.

Understanding “wear physics” of a severe-duty operation is critical to matching wear plate to the application. Wear comes in many forms: sliding, impact, and squeezing. Each variety of rock is composed of a unique set of minerals which contributes to the wear damage.

In addition, there is science behind analyzing, understanding and reacting to the material or media that a replacement part works against.

Our products fit into all major brands of equipment.

OUR #1 WEAR-PART PRODUCT: CUSTOM SCREEN PLATES.

High Quality Hardox® Wearparts: The consistent properties allows for invariable performance across the lifetime. You can count on high quality performance in your day-to-day operations.

Diverse Screen Applications: Allows for flexible design: a variety of shapes and sizes for a variety of materials and manufacturers. The integrity of the material improves screening efficiency by allowing holes to be placed closer together. We can do any percent of opening and configuration you require.

Fast Turnaround: We lead the industry in turn-time for replacement parts with our REPLACEMENT WEAR PARTS DELIVERED IN 5-7 DAYS from the receipt of the order to when it leaves our manufacturing facility. Our goal is to reduce equipment down-time by getting replacement parts in your hands as quick as possible. We understand the need to optimize uptime to maximize profits at every phase of your operation.

Guaranteed Fit. Every Time. Our CNC controlled high definition plasma cutting and precision machining centers leave our customers assured that the parts will install effortlessly on-site. As an ISO 9001 registered company, we meets or exceeds our customers’ quality requirements on EVERY order.

High Value Product. We only sell premium Hardox® wear plate steel because we want to maximize the value to the end user. Using high quality products means you will experience consistent performance during the wear part lifetime as well as fewer part change-outs which will lead to maximum profits and uptime. We’ve seen the alternative, and, it’s true that you get what you pay for.

Custom to YOUR Industry or Application. Give us a napkin sketch of your idea and we’ll engineer precision parts that meet your goal.

We fit in. Our products fit into all major brands of equipment. If it’s not in our catalog, we can reverse engineer.

More Uptime. Quality made, replacement wear part products last longer and keep you running at top productivity by reducing equipment downtime.

We can reverse engineer a product to meet your needs.

Our screen plates give your operation consistent performance during the wear-part lifetime.

OUR WEAR PARTS ARE MADE WITH HIGH QUALITY MATERIALS.

Schaffer Manufacturing is a certified Hardox® Wearparts supplier.

Excellent Wear Life: 5 times longer than mild steel in most applications.

Value: Using premium products means you need to replace parts less often which adds value to your output.

Increased Uptime & Productivity: No one likes changing out wear parts. Premium parts that fit your exact needs will last longer and leave you with more uptime.

20+ YEARS OF EXPERIENCE

Schaffer Manufacturing has served the mining industry for two decades. Because Schaffer has been making wear parts for so long, and for so many wear-intensive applications, our engineering team has a head start. We excel at not only the essential specifications, but also how to improve and optimize functionality.

We understand the science of wear. Understanding “wear physics” of a severe-duty operation is critical to matching wear plate to the application.

Technical Assistance: Give us a napkin sketch and we engineer precision parts that meet or exceed the need.

OUR PROVEN EXPERIENCE ALLOWS:

      • Responsiveness
      • Maneuverability
      • Efficiency
      • Flexibility

DON'T SETTLE FOR SLOW LEAD TIMES.

We hold the lead in industry turn-time for replacement wear plates. The rest of the industry has settled for slow lead times for replacement parts. We understand the need to optimize uptime to maximize profits.

Let us show you what we can do.

QUICK-TURN REPLACEMENT SOLUTIONS FOR CUSTOM SCREEN PLATES.

Industry leading turn-time keeps business running smooth. We have what most don’t. A program that specializes in QUICK-TURN wear part solutions for pit and quarry mines. We can reduce the amount of downtime you experience by increasing the speed in which we service your replacement parts.

Replacement parts in 5-7 days.